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Production
Below is a comparison of two completely different methods of producing cooking oil.
The example is based on Grape seed oil.
Our method
Cold-Pressed
Industrial
Refined
1
Recieving
Fresh, carefully selected raw materials.
Grape pomace is delivered to our production line within
12 hours
after grape press for juice and wine production.
1
Recieving
Minimum requirements for the quality of raw material
The grape residue can be kept in silo storage for
several months
after being taken from the winery
2
Separation
Within
6 hours
grape seeds are cleaned and separated out of skin
2
Alcohol production
The grape residue used in distillery or alcohol production.
3
Drying
Within 24 hours
grape seeds are carefully dried in a temperature of
max 50°C
using non-direct heating
3
Drying
Raw material drying temperature
is from 60 to 250°C.
No
time restrictions
4
Oil pressing
Oil is produced by mechanical pressing method
Seeds are pressed in screw press under the temperature of
maximum 50°C
Allows to get 50-70% of the oil from the seeds
No chemical additives, preservatives, colorants.
4
Oil extraction
Oil is extracted from seeds with chemicals such as
hexane
and methanol.
Allows to extract 95% of oil from seeds.
What is Hexane?
Colorless and odorless liquid. Used for formation of glues for shoes, leather products, roofing, and in the extraction of oil from seeds.
5
Filtration
Oil passes through drum vacuum filter, where oil sediment remains on the filter.
Second filter cleans the oil from all micro parts and oil sediment.
6
Packaging and labeling
The oil is bottled, and then going on capping, labeling, shrink wrapping, and the packaging of bottles in the boxes.
7
Shipment
Fresh and tasty oil is sent to the destination.
5
refining
Heating the oil slurry in up to 85°C water and mixing with an alkaline substance. The oil is further washed to remove traces of soap and then dried.
DEGUMMING
By treating with water between
85 and 95°C
steam, or water with acid. Phosphatide flakes removing by centrifuge.
Bleaching
By filtering oil through activated carbon or activated clays
Deodorization
Deodorization through the vacuum with hot steam
up to 250°C,
to remove color, odor, and bitterness.
9
Packaging and labeling
10
Shipment
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